CMS-Japanese Motorcycle Supply Parts

How to remove the accelerator pump jet/screw and auxiliary venturis - Weber 32/36 carburator


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Here's how to remove the accelerator pump jet, pump delivery screw and auxiliary venturis on a Weber 32/36 carburetor.

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Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

That's the pump delivery screw up on top there. Remove it with a well-fitting flat bladed screwdriver - remember that all these components are really soft metal and if you use an ill-fitting screwdriver you will probably mangle them.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Note the copper washer, part number 41530.012 or 41540.014:

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Now that the screw has been removed the accelerator pump jet can be lifted out:

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

There's another copper washer 41530.012 or 41540.014 beneath it.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

The auxiliary venturis are here:

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

You can get the carbs clean without removing them, but for the sake of completeness we will show you them removed. There's a good chance that they are staked in and there's a few approaches here - one is to have the staked sections drilled out with a small drill bit or similar to be able to remove them. Another is to use the Weber tool 96 10 150 0035 or 9800920000 - which I can't find a good photo of, but they are available on eBay US, eBay UK and eBay AU. Another suggested method is to open the throttle valves and tap them out with a wooden dowel from the other side - I'd be careful with that as you would not want to deform or break anything.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

If you do remove them make note of which end is the open end and which is the closed end... you don't want to install them the wrong way (if you even can - I presume so, but didn't try):

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Staked sections - this presses into the venturi and stops it from moving, or being removed:

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Hole in the carb body leading to the venturi:

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Also note the sizing on the side - don't mix the sides up as they are likely to be different sizes.

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

As mentioned above, though, removal of these isn't usually necessary to get a good clean set of carbs - so unless you have to, leave them alone.

Top-down view of a venturi:

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

Top-down view of the carbs, venturis removed:

Here is how to remove the auxiliary venturis, pump delivery screw and the accelerator pump jet on a Weber 32/36 carburetor - DGV, DFV, DGAV, DFAV, DGEV, DFEV.

That's it for these steps - now go back to the main 32/36 page for the next.



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