One of the most well-known set of procedures for the Honda CX and GL V-twin family of bikes, the triple or quadruple bypass addresses several major common points of failure at once. Check out the details below.
What is the triple/quadruple bypass?
There are three common failure points on the 500cc engines, two of which require removing the engine to fix and one of which is able to be done without removing the engine. The three points are the cam chain and tensioner/guide blades, the stator and the camshaft mechanical seal. The 650 engines are harder on the starter clutch springs, and make up the fourth item as a quadruple bypass for the 650 motors. The 500s don’t seem to have as much trouble with the starter clutch springs.
This service procedure is commonly done as a whole or in part when one of the above items fail. It’s a good idea to assess things the starter clutch springs on a 500 in case they may need replacing while you have the flywheel off anyhow. In addition, the stator may not necessarily require replacing out of hand if it otherwise works – particularly on the TI models. We’ll do a piece on stator colouring and trying to assess whether it needs replacement soon.
Click here for a parts list of what you will need.
What parts will you need?
The cost of the triple or quadruple bypass depends a lot on where you are in the world. We have a page showing which parts you will need, with links to suppliers in a variety of countries – Click here for a parts list of what you will need.
Preparation and Engine Removal
- Tools and other things you would need
- Removing the engine from the frame
- Cleaning the engine
- Draining the engine oil
- Draining the coolant
Front of engine – disassembly and assessment
- Removing front engine cover (recommended for oil pump etc and for some methods of blocking the crankshaft from moving)
- Assessing and replacing the front cover O-rings and dowels
- Removing and assessing the oil pump – CX500/GL500 and CX650/GL650(recommended)
- Removing and assessing the clutch (optional)
Front of engine – reinstallation and reassembly
- Reinstalling the oil pump
- Setting the tension on the oil pump chain
- Replacing the front engine cover
Rear of engine – disassembly, assessment
- Removing the water pump/impeller cover
- Removing the impeller
- Removing the pulser cover – Transistorised Ignition models, not required for CDI models (do I have CDI or TI?)
- Removing the pulse generator and ATU – TI models only (do I have CDI or TI?)
- Removing the rear engine cover
- Removing the flywheel
- Assessing the starter clutch (inside the flywheel)
- Removing and assessing the starter reduction gear
- Removing the G47 stator – CDI CX500s
- Removing the G8 stator – TI CX500s and all other models
- Removing the cam plate – manual or automatic tensioner models
- Removing the automatic tensioner
- Removing the automatic tensioner blade/guide
- Removing the manual tensioner and blade/guide
- Aligning the camshaft and crankshaft pre-cam-chain-removal
- Removing the cam chain and sprocket
- Removing the mechanical seal
- Clearing the weep hole
Rear of engine – replacement, reassembly
- Replacing the cam chain
- Reinstalling the cam guide/tensioner blade and tensioner – manual and auto models
- Installing a new stator
- Wiring Diagrams for stators/pickups and an Ignitech or Rae San Full Hall Effect
- Quadruple Bypass: Replacing the starter springs
- Replacing the flywheel and starter gears
- Enlarging the weep hole (optional)
- Replacing the mechanical seal
- Replacing the camshaft oil seal
- Replacing the coolant passage O-rings and/or dowels
- Replacing the manual tensioner bolt O-ring – CX500, GL500, other manual models only
- Replacing the gear shift spring
- Replacing the rear engine cover
- Reinstalling the water pump impeller
- Replacing the water pump cover
- Replacing the pulser cover (TI models)
- TI motors – static timing procedure on reassembly