CMS-Japanese Motorcycle Supply Parts

How to check and clean the oil pump filter screen - Hyosung GT250, GT250R, GT250V


Before using this site please read the site disclaimer. Also please note that any links provided may be part of an affiliate programme (viz. eBay, Amazon) which helps support the site as I will earn a commission when visitors make a qualifying purchase.


The oil pump filter screen should be checked and cleaned during an oil change, particularly the first oil change. If you want to do this separately you will need to drain the oil first else through the sump plug, unless you like a less controlled mess as the oil comes out all around the screen's cover as it's being undone.

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

The screen can be accessed if you take out the three bolts around the cover (part number 16523-05200) - they take an 8mm socket and are part number 01547-06208, M6x20mm:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

The bolts removed:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Cover removed - part number 16523-05200 - you can see the sump plug in the center (part number 09247-14002 or 09247-14019 from KM4MJ51B661103743 onwards):

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Casting marks in the aluminium:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

The side which faces the road, with the sump plug in the center:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Now you can see the oil pump filter screen:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

There's an O-ring against the block - part number 09280-60005, 60.5 x 2.4mm:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

The O-ring should feel perfectly round when rolled between the fingers and not appear deformed or damaged in any way. If it is damaged or not round, replace it. A new one in place:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Anyhow, back to the screen. We didn't remove the two bolts to clean it outside of the motor as the debris that was on there came away easily;

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Once it has been cleaned, ensure that the surface that the O-ring sits against is clean:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

We tightened the bolts on the cover to ~14ft/lb:

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Here's how to check and clean the oil pump filter screen on a Hyosung GT250, GT250R, GT250V etc. motorcycle.

Done! Remember to check for leaks once you re-fill with oil and on your test ride in case something went awry on reinstallation.



Search MotoFaction:
 



Follow us on Facebook!

Follow us on Instagram!


CMS-Japanese Motorcycle Supply Parts

Search MotoFaction:
 


In 2019 the server has had to double in capacity to support the growing site... please consider dropping the site a donation to help cover the costs! Check out our Patreon for support options, buy a shirt, buy our apps, use my NordVPN affiliate link to sign up to their service or donate via Paypal:

Paypal $5 link ->>
Paypal $10 link ->>