How to measure the thickness of the main bearings – Honda CX500, GL500, CX650, GL650 and Turbos

Need to measure the main bearings on your Honda CX500, GL500, CX650, GL650 or Turbo? Perhaps you’re checking the size of an existing bearing or want to positively identify an unmarked new bearing.

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

The bearing we are measuring today is a new old stock (NOS) bearing that had no markings on it. For this you will need a means of measuring the ID (internal diameter) and OD (outside diameter) down to 0.001mm accuracy (one thousandth of one mm). Practice helps, too, as getting repeatable measurements at that resolution is not necessarily easy!

Worth noting – the NOS bearing surface is actually more granular than you might expect.

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

We are today using a Mitutoyo telescoping gauge (eBay US, eBay AU, eBay UK, eBay CA, Amazon) and a Mitutoyo 103-130 outside micrometer (eBay US, eBay AU, eBay UK, eBay CA, Amazon) to do the task.

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

Using the outside micrometer, measure the outside diameter of the bearing:

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

Using the internal telescoping gauge (or a bore gauge if you have one) measure the internal diameter. This metrological device does not provide a reading itself; you instead measure it with the same micrometer you just used to do the OD with:

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

Keep at it until you have repeatable results:

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

Outside diameter minus the inside diameter gives the thickness of both sides put together. Halve that result to get the thickness of the bearing. Consult the chart to see what size your measurement equates to:

  • 1.989-1.999mm: Brown
  • 1.994-2.004mm: Black
  • 1.999-2.009mm: Blue
Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

These colour-to-size matches for the crankshaft bearing thickness are the same for all of the CX and GL range, including the Turbos. This doesn’t mean that all of the crank bearings are the same OD/ID, however. For curiosity’s sake here are the crankcase/crank cap sizes that the bearings fit into for the various years:

  • CX500, GL500: 47.000-47.020mm
  • CX650, both Turbos: 46.020-46.040mm

Now you know what size your bearings are. Hopefully they are what you need – if so, get ready to install!

Here's how to measure the main plain crankshaft bearings on a Honda CX500, GL500, CX650 or GL650 motorcycle.

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