CMS-Japanese Motorcycle Supply Parts


How to remove the Keihin carb ACVs or air cut off valves - Honda CX500, GL500, CX650, GL650


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The air cut-off valves are located on the side of each carburetor; they're on the same side of each carb and are held in by two small bolts:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

While one is on the outside and easily accessible, the other is inbetween the two carbs and will require a right angled or short driver for the Standard/Shadow/Custom CX500 variants. It's a bit more challenging for the GL500, CX500E or 650 variants due to the difference in shapes of the carbs:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

If you are separating the carbs to clean them then you don't need to worry about putting yourself through the hassle of removing the ACV on close-fitting carbs as you can simply do it once you have split the two carb bodies. Again using a good screwdriver, remove the two bolts - there's a spring under here so keep some pressure on the plate to prevent it from flying out. There's also a tiny O-ring under there that you don't want to have vanish so be vigilant when taking it off:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

Bolts removed - part number

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

This particular cover was firmly stuck on:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

Spring:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

This one had been glued together - a sign of a previous owner trying to fix a problem. Don't glue a broken diaphragm, replace it.

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

The O-ring was stuck to the cover - it could be here or stuck to the carb body:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

Note that there's a bevel on one edge - that side faces into the carburetor:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

We're going to use another set of carbs for photos of the diaphragm as this one was siliconed together and rendered useless;

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

Underneath the diaphragm - there's remnants of the old glued in diaphragm around the edges:

Here's how to remove the air cut off valve on the Keihin carburetors from a Honda CX500, GL500, CX650 or GL650 motorcycle, as shown on MotoFaction.org.

Other photos of a better example to come. Click here to go back to the main Honda CX500 carb cleaning page.



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