Before you start, have a read of this page:
A closer look at the mechanical cooling fan
Having an idea of what you’re working with will help. You can do this with the engine still in the bike.
Difficulty Rating
Our Rating: 15/100 | Community Rating: Not yet set – no surveys completed |
Requirements
Item | Purpose |
M14x1.5 bolt, ~2″ long | Fan puller bolt |
Screwdriver | Removing screws on sides of radiator Loosening hose clamps |
12mm socket | Removing tank bolt |
14mm socket | Removing radiator drain screw |
17mm socket | Removing inspection cover With wrench/bar, stopping engine turning |
Penetrant | Assisting with stubborn fans |
2L of 50:50 coolant mix | Assuming you’re replacing the coolant. When was the last time you did, anyway? |
Drain pan or bucket of >2L capacity | For catching the coolant |
Blue Loctite | For the fan bolt when you replace it |
What could go wrong
Issue | Consequence |
Damage fan blades | Require new fan |
Forget to replace coolant | Overheated engine, major damage |
Insufficiently tightened hose clamps | Loss of coolant, overheated engine |
Insufficiently tightened fan bolt | Fan bolt backs off, fan spirals into radiator at speed Fan bolt backs off, fan slides off harmlessly but engine overheats |
Radiator fins damaged while off bike | Requires repair or replacement |
Fan very tightly on, requiring long bar for torque | Bike falls off center stand |
Fan Removal Procedure
Photos are coming with more of a writeup. In a nutshell;
- Remove seat
- Remove tank
- Drain coolant
- Remove radiator
- Remove fan holder bolt
- Install fan puller bolt
- Remove 17mm inspection cover at front of engine to apply a socket+bar to stop fan turning if necessary
- Tighten puller bolt until fan pops off