How to remove the Honda CX500 or GL500 mechanical cooling fan

Before you start, have a read of this page:

A closer look at the mechanical cooling fan

Having an idea of what you’re working with will help. You can do this with the engine still in the bike.

Difficulty Rating

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Requirements

ItemPurpose
M14x1.5 bolt, ~2″ longFan puller bolt
ScrewdriverRemoving screws on sides of radiator
Loosening hose clamps
12mm socketRemoving tank bolt
14mm socketRemoving radiator drain screw
17mm socketRemoving inspection cover
With wrench/bar, stopping engine turning
PenetrantAssisting with stubborn fans
2L of 50:50 coolant mixAssuming you’re replacing the coolant.
When was the last time you did, anyway?
Drain pan or bucket of >2L capacityFor catching the coolant
Blue LoctiteFor the fan bolt when you replace it

What could go wrong

IssueConsequence
Damage fan bladesRequire new fan
Forget to replace coolantOverheated engine, major damage
Insufficiently tightened hose clampsLoss of coolant, overheated engine
Insufficiently tightened fan boltFan bolt backs off, fan spirals into radiator at speed
Fan bolt backs off, fan slides off harmlessly but engine overheats
Radiator fins damaged while off bikeRequires repair or replacement
Fan very tightly on, requiring long bar for torqueBike falls off center stand

Fan Removal Procedure

Photos are coming with more of a writeup. In a nutshell;

  • Remove seat
  • Remove tank
  • Drain coolant
  • Remove radiator
  • Remove fan holder bolt
  • Install fan puller bolt
  • Remove 17mm inspection cover at front of engine to apply a socket+bar to stop fan turning if necessary
  • Tighten puller bolt until fan pops off

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